Blog > Technology: The Lincoln 3.5L Twin-Turbocharged Engine

Technology: The Lincoln 3.5L Twin-Turbocharged Engine

The Lincoln Navigator Reserve L, a pinnacle of American luxury SUVs, owes much of its impressive performance to the advanced 3.5L Twin-Turbocharged V6 engine under its hood. This powerplant is a marvel of modern automotive engineering, blending power, efficiency, and refinement in a package that propels the Navigator with authority while maintaining the smooth, quiet operation expected of a luxury vehicle. 

Lincoln Aviator Luxury Compact SUV
Lincoln Aviator Luxury Compact SUV

Overview of the 3.5L Twin-Turbocharged V6

At its core, the Navigator’s engine is a 3.5-liter V6 featuring twin turbochargers. This configuration allows it to produce an impressive 328 kilowatts of power and 691 Newton-meters of torque, which rival or exceed many V8 motors in competitor vehicles. The key to this performance lies in several technological advancements:

  • Twin Turbocharging
  • Direct and Port Fuel Injection
  • Variable Valve Timing
  • Advanced Materials and Construction
  • Intelligent Cooling Systems

Twin Turbocharging: The Heart of the Power

The twin-turbo setup is perhaps the most defining feature of this SUV. But what exactly is turbocharging, and why use two turbos instead of one?

Turbocharging Basics

A turbocharger uses exhaust gases to spin a turbine, which drives a compressor. This compressor forces more air into the engine’s cylinders than possible under natural aspiration. More air means more fuel can be burned, resulting in more power from a smaller engine displacement.

The Twin-Turbo Advantage

Lincoln’s decision to use two smaller turbochargers instead of one large unit offers several benefits:

  • Reduced Turbo Lag: Smaller turbos spool up more quickly, providing boost at lower RPMs and improving throttle response.
  • Broader Power Band: The twin-turbo setup helps maintain power across a wider range of speeds.
  • Improved Efficiency: Smaller turbos can be more efficient, especially at lower speeds, contributing to better fuel economy.
  • Enhanced Cooling: Two smaller turbos generate less heat individually than one large turbo, aiding in thermal management.

The turbos in the Navigator’s engine are designed to work in harmony, with sophisticated control systems managing boost pressure to optimize performance and efficiency across all driving conditions.

Direct and Port Fuel Injection: The Best of Both Worlds

Lincoln’s 3.5L V6 employs a dual fuel injection system, combining direct injection (DI) and port fuel injection (PFI). This hybrid approach leverages the strengths of both systems:

Direct Injection

Fuel is sprayed directly into the combustion chamber at high pressure in direct injection. Benefits include:

  • Improved fuel efficiency
  • Reduced emissions
  • Enhanced cooling of the combustion chamber, allowing higher compression ratios

Port Fuel Injection

Port injection sprays fuel into the intake port, mixing it with air before entering the combustion chamber. Advantages include:

  • Better fuel atomization at low speeds
  • Reduced carbon buildup on intake valves
  • Smoother cold-start operation

By combining these systems, Lincoln’s motor can optimize fuel delivery across all operating conditions, resulting in better performance, efficiency, and emissions control.

Variable Valve Timing: Breathing Optimized

The 3.5L Twin-Turbo V6 features variable valve timing (VVT) on both the intake and exhaust camshafts. This technology allows the engine to adjust the valve opening and closing timing based on speed and load.

Benefits of VVT include:

  • Improved low-end torque
  • Enhanced high-end power
  • Better fuel efficiency
  • Reduced emissions

Lincoln’s implementation of VVT allows the engine to optimize its breathing across its entire operating range, contributing to its impressive power output and efficiency.

Advanced Materials and Construction

The performance and efficiency of Lincoln’s 3.5L Twin-Turbo V6 are not just a result of its design but also the materials and construction techniques used in its manufacture.

Aluminum Block and Heads

The engine block and cylinder heads are made from high-grade aluminum alloys. This choice of material offers several advantages:

  • Reduced weight, improving overall vehicle dynamics and fuel efficiency
  • Excellent heat dissipation properties, crucial for a turbocharged motor
  • Good durability and longevity when properly maintained

Forged Crankshaft and Connecting Rods

Lincoln uses a forged steel crankshaft and connecting rods to handle the high forces generated by the turbocharged engine. These forged components are stronger and more durable than cast parts, ensuring the motor can reliably produce impressive power output over many years of service.

Plasma-Sprayed Cylinder Liners

Instead of traditional cast-iron cylinder liners, Lincoln uses a plasma spray-on coating for the cylinder walls. This high-tech solution offers several benefits:

  • Reduced friction, improving efficiency and power output
  • Better heat transfer, aiding in engine cooling
  • Lighter weight compared to traditional iron liners
  • Excellent durability and wear resistance

Intelligent Cooling Systems

Managing heat is crucial in any high-performance engine, especially a turbocharged one. Lincoln’s 3.5L V6 incorporates several advanced cooling technologies:

Active Grille Shutters

While not part of the engine, the Navigator’s active grille shutters are crucial in thermal management. These shutters can open or close based on cooling needs, optimizing aerodynamics when closed and providing maximum cooling when open.

Advanced Coolant Flow Management

The engine features a sophisticated coolant flow management system that can direct coolant to where it’s needed most based on operating conditions. This helps maintain optimal operating temperatures across all components, improving efficiency and longevity.

Intercooling

To maximize the effectiveness of the twin-turbo system, the engine employs an air-to-air intercooler. This component cools the compressed air from the turbochargers before it enters the engine, increasing its density and allowing for more efficient combustion.

Engine Control Unit (ECU) and Software

At the heart of all these advanced systems is a sophisticated Engine Control Unit (ECU) running complex software algorithms. This computer monitors and adjusts various motor parameters to optimize performance, efficiency, and emissions across all driving conditions.

Key functions of the ECU include:

  • Managing turbocharger boost pressure
  • Controlling fuel injection timing and duration
  • Adjusting valve timing
  • Monitoring and adjusting air-fuel ratios
  • Managing engine temperature
  • Interfacing with the vehicle’s transmission for optimal shift points

The sophistication of this control system allows the engine to seamlessly integrate its various advanced technologies, resulting in an engine that’s powerful yet refined, efficient yet responsive.

Real-World Performance

All this technology translates into impressive real-world performance for the Lincoln Navigator Reserve L:

  • 0-100 km/h acceleration in about 6.2 seconds, remarkable for a vehicle of its size and weight
  • Towing capacity of up to 3,946 kilograms when properly equipped
  • Fuel consumption of approximately 14.7 L/100km in city driving and 10.7 L/100km on the highway for the 4×2 version

These figures put the Navigator on par with or ahead of its competitors, including those with larger V8 engines.

Future Developments

While the current 3.5L Twin-Turbocharged V6 is a highly advanced engine, automotive technology continues to evolve rapidly. Potential future developments could include:

  • Mild Hybrid Integration: Adding a 48V mild hybrid system could improve efficiency and low-end response.
  • Advanced Materials: Continued development in materials science could lead to even lighter and stronger motor components.
  • Improved Turbocharger Technology: Innovations like electric turbochargers could reduce lag and improve efficiency.
  • Enhanced Combustion Processes: Technologies like homogeneous charge compression ignition (HCCI) could push the boundaries of efficiency even further.

Modern Automotive Engineering

Lincoln’s 3.5L Twin-Turbocharged V6 engine is a testament to the advanced state of modern automotive engineering. By combining technologies like twin turbocharging, dual fuel injection, variable valve timing, and advanced materials, Lincoln has created an engine that delivers V8-like power with V6 efficiency.

This powerplant is a key component in making the Navigator Reserve L competitive in the luxury SUV market. It provides the power and capability expected of a vehicle in this class while also offering reasonable fuel efficiency and refined operation.

As automotive technology advances, motors like this 3.5L Twin-Turbo V6 showcase how manufacturers can meet increasing demands for power, efficiency, and environmental responsibility. The future of automotive propulsion will likely be even more exciting, building on the foundation laid by advanced engines like this one.